STEMM Institute Press
Science, Technology, Engineering, Management and Medicine
Fault Warning Technology Based on Multivariate Statistical Analysis
DOI: https://doi.org/10.62517/jiem.202403110
Author(s)
Hao Hu, Fuzhou Feng*, Junfeng Han, Junzhen Zhu, Chao Song
Affiliation(s)
Department of Vehicle Engineering, Army Academy of Armored Forces, Beijing, China *Corresponding Author.
Abstract
Traditional data-based modeling methods require obtaining many fault samples for fault warning. However, during the operation of the equipment, there is a large amount of normal operating state data collected while there is a small amount of failure sample data. Therefore, the reliability of failure samples is not high during the operation of the equipment. Multiple statistical analysis and state monitoring techniques, such as principal component analysis, can construct fault warning models with only data under normal working conditions. This article combines kernel transformation with principal component analysis to construct a kernel principal component analysis method suitable for small amounts of fault data conditions, thereby achieving effective early warning of equipment operation abnormalities and faults. This article proposes a fault identification method based on multivariate contribution rate graph to address the difficulty of identifying fault sources, achieving precise identification and localization of fault sources under abnormal working conditions. The research results of this article can lay the foundation for establishing an early warning model for equipment failures.
Keywords
Multivariate Statistical Analysis; Fault Warning; Principal Component Analysis; Data; Feature
References
[1]YANG Dawei, ZHAO Yongdong, FENG Fuzhou, et al. Planetary Gearbox Fault Feature Extraction Based on Parameter Optimized Variational Mode Decomposition and Partial Mean of Multi-scale Entropy. Acta Armamentarii, 2018, 39(09): 1683-1691. [2] ZHANG Cheng, DAI Xu-Nian, LI Yuan. Fault Detection and Diagnosis Based on Residual Dissimilarity in Dynamic Principal Component Analysis. ACTA Automatica Sinica, 2022, 48(1): 292-301. [3] HAN Wanli,MAO Dajun,YIN Qimin. Induced Draft Fan Fault Warning based on PCA and Multivariate State Estimation Technique. Journal of Engineering for Thermal Energy and Power, 2020, 35(01): 92-97. [4] XU Li, ZHU Pengdong, GU Hongjie, XU Wencai. Early Warning of Current Carrying Faults in Power Equipment Based on Variable Scale PCA. Electric Power Automation Equipment, 2012, 32(05): 147-151. [5] WU Kai, SUN Yanguang, ZHANG Lin. Fault Diagnosis of Strip Breaking in Hot Strip Rolling Based on Kernel Principal Component Analysis. China Metallurgy, 2020, 30(11): 60-65. [6] GUO Jinyu, WANG Xin, LI Yuan. Fault Detection in Chemical Processes Using Weighted Differential Principal Component Analysis. Journal of Chemical Engineering of Chinese Universities, 2018, 32(1): 183-192. [7]YUAN Zhongshuai, SUN Sitong. Multimodal process fault monitoring of LNS-PCA based on local information. The Chinese Journal of Process Engineering. 2023, 23(5): 150-158. [8] YAO Yuman, LUO Wenjia, DAI Yiyang. Research progress of data-driven methods in fault diagnosis of chemical process. Chemical Industry and Engineering Progress, 2021, 40(4): 1755-1764. [9] WANG Qingfeng, WEI Bingkun, LIU Jiahe, MA Wensheng, XU Shujian. Research on Construction and Application of Data-driven Incipient Fault Detection Model for Rotating Machinery. Journal of Mechanical Engineering, 2020, 56(16): 22-30. [10] HUANG Weiguo, LI Shijun, MAO Lei, et al. Research on Multi-source Sparse Optimization Method and Its Application in Compound Fault Detection of Gearbox. Journal of Mechanical Engineering, 2021, 57(7): 88-98. [11] YANG Xinmin, GUO Yu, TIAN Tian, ZHU Yungui. Early fault detection index of rolling bearing based on integrated envelope spectrum. Journal of Vibration and Shock, 2023,42(10): 67-73. [12] Zhang Cheng, Guo Qingxiu, Li Yuan, Gao Xianwen. Fault detection strategy based on difference of score reconstruction associated with principal component analysis. Control Theory & Application, 2019, 36(5): 774-782. [13] Liu Qiang, Zhuo Jie, Lang Ziqiang, Qin S. Joe. Perspectives on data-driven operation monitoring and self optimization of industrial processes. Acta Automatica Sinica, 2018, 44(11): 1944-1956. [14] Zhang Cheng, Guo Qingxiu, Li Yuan. Fault Detection Method Based on Principal Component Difference Associated With DPCA. Journal of Chemometrics, 2018, 33(4): 3082. [15] Zhang Yan, Kuang Hewei. Settlement Prediction of Highway Subgrade with Reterance Vector Machine Based on Principal Component Analysis. Science Technology and Engineering, 2020, 20(1): 312.
Copyright @ 2020-2035 STEMM Institute Press All Rights Reserved